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Waveform Roughing takes further strides in R2 by reducing machining times as well as improving cutting conditions. Toolpath optimization is achieved by taking tool load into consideration, during intermediate Z-step calculations. The Waveform technology has been designed to perform roughing operations at very high speeds and requires toolpath security control.
A new option allows users to force the initial lead-in and the final lead-out to a secure point above the stock in case of a difference between the virtual stock and the real stock on the machine. The new Parallel Finishing toolpath makes use of the innovative Advanced Toolform technology which offers efficient high feed cutter management.
The Die Flats Finishing toolpath now features a new option enabling radial stepovers which ensures a fluid trajectory and eliminates sharp angles. This results in improved surface quality and reduced machining times. Maximum security WorkNC has long been recognized for its standard collision detection functions covering the machining environment, the tool holder, the stock, the machining center. WorkNC R2 further enhances process security by systematically calculating collisions and out-of-limit conditions.
The CAD module has also been improved in R2. This latest version also offers a new collision-detection algorithm with faster calculation abilities, and that takes into account the machine, the toolpath and the clamping system. For 5-axis ma- chining, the Auto5 module will determine the best possible conditions for a user-defined cutting tool. Special attention has been given to machining with small cutters to optimize cutting conditions for features such as ribs and narrow slots.
WORKNC toolpaths undergo regular and comprehensive reviews to ensure that users benefit from the most efficient algorithms and the latest machining technologies. This has been achieved by obtaining greater precision in detecting the areas, both vertical and planar, to be re-machined. Z-Level machining is used on vertical areas and planar surfaces are machined using contour- ing strategies.
The new variable Z-step option generates smoother trajectories along with enhanced optimization, offering improved surface-finish quality and further gains in productivity.
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